ZHONGDE Color Sorter Assists in Upgrading the Grain Industry, Achieving New Heights in Rice Sorting Accuracy
Press Release Date: 20260609
Issuing Unit: Xingtai ZDE Intelligent Technology Co., Ltd.
In the grain processing industry, enhancing product quality and production efficiency is central to enterprise development. Recently, Xingtai ZDE Intelligent Technology Co., Ltd. has successfully deployed its self-developed new generation intelligent color sorter specifically designed for rice in large-scale applications at multiple major grain processing bases both domestically and internationally. With leading technical specifications and stable operational performance, it has garnered widespread acclaim from industry users, marking another significant breakthrough for China in the field of high-end grain and oil sorting equipment.
As a leading provider of intelligent sorting solutions in China, Xingtai ZDE Intelligent Technology Co., Ltd. remains dedicated to the deep integration and innovation of photoelectric recognition and artificial intelligence sorting technologies. The newly launched rice color sorter is the result of in-depth R&D by the company's technical team, targeting impurities such as yellow rice grains, chalky grains, diseased or spotted grains, discolored particles, as well as detrimental contaminants like glass and stones present in rice after paddy processing. The equipment employs the company's latest generation ultra-high-definition dual-spectral domain multispectral imaging system, capable of precisely capturing subtle color differences and spectral characteristic variations on the surface and within the material's quality. Even early-stage mildew or slight discoloration difficult to discern with the naked eye can be efficiently identified.
Compared to traditional equipment, this ZDE color sorter has achieved major innovations at the algorithmic level. Its built-in AI deep learning model, continuously trained through massive datasets of rice samples, possesses powerful self-learning and adaptive capabilities. The system can automatically optimize sorting parameters based on the characteristics of rice from different origins and varieties, effectively overcoming accuracy fluctuations caused by batch-to-batch material differences. In practical operation, the removal rate for minute impurities and similarly colored foreign materials exceeds 99.9%, while the carry-over rate of high-quality intact rice grains is reduced to an industry-leading low level, maximizing the user's rice yield and economic benefits.
Beyond the exceptional performance of its core recognition system, the equipment's structural and engineering design fully embodies the ingenuity of "ZDE Intelligent Manufacturing." The optimized material dispersion system ensures that each grain of rice is presented uniformly and in a single layer within the detection area, laying the physical foundation for accurate identification. The new generation of high-frequency electromagnetic ejector valves features faster response times, more precise positioning, and lower energy consumption, ensuring the accuracy and efficiency of the sorting actions. The entire machine adopts a modular design, with key maintenance components easily accessible, significantly reducing the difficulty and time required for daily upkeep and maintenance. The intelligent central control platform provides an intuitive human-machine interface, supporting real-time monitoring of production capacity, accuracy, and other data, as well as remote diagnostics, assisting users in achieving digital and intelligent production management.
Currently, this series of rice color sorters has established benchmark applications in large processing enterprises within major rice-producing regions such as Northeast, Central, and South China. Customer feedback indicates that after adopting ZDE equipment, the appearance, purity, and food safety grade of finished rice have significantly improved, powerfully enhancing the market competitiveness of end products. Simultaneously, the equipment's high stability and low operational costs bring considerable long-term operational savings to processing enterprises.
A representative from Xingtai ZDE Intelligent Technology Co., Ltd. stated, "Ensuring food security and enhancing grain quality are our founding mission and commitment. We will continue to deepen our expertise in the intelligent sorting field, not only pursuing perfection in rice sorting but also extending cutting-edge technologies to a wider range of material categories. We aim to provide customers with more efficient and reliable intelligent solutions, contributing 'ZDE' strength to the high-quality development of the global agricultural product and material processing industry."
Looking ahead, the company will persistently increase R&D investment, promoting the application of color sorting technology in broader material sorting scenarios such as coarse cereals, tea, nuts, Chinese herbal medicines, and recycled resources, driving industrial upgrading through innovative technology.
