Grain Intelligent Color Sorter | Efficient Sorting, Quality Assured

The Expert in Sorting All Categories of Grains, Safeguarding the First Line of Food Safety

Product Overview

This Grain Color Sorter is a high-precision intelligent sorting equipment specifically designed for the modern grain processing industry. Utilizing advanced optical imaging and intelligent algorithm technology, it enables high-speed, non-destructive, and refined sorting of various grains such as rice, wheat, corn, sorghum, oats, and buckwheat. It accurately removes discolored grains, moldy grains, insect-damaged grains, stones, glass, and various other impurities. It is a core piece of equipment for improving grain commodity grades, ensuring food safety, and achieving automated and intelligent production.

Core Value: Purification and Impurity Removal, Safety Assurance, Efficiency Multiplication, Value Enhancement.

Core Technical Advantages

1. Full-Spectrum Intelligent Recognition System

• Multi-Spectral Fusion Imaging: Integrates high-resolution color CCD, Near-Infrared (NIR), and specific band optical technologies. It can not only accurately identify surface color and shape differences but also detect internal quality defects such as mold, sprouting, and yellowing.

• AI Algorithm Matrix: Built-in deep learning models tailored to the physical characteristics of different grains. It can adaptively recognize ergot in wheat, germ defects in corn, color variations in sorghum, etc. The sorting strategy becomes more precise with use.

• Ultra-High-Speed Computing Platform: Equipped with dedicated image processing chips, achieving recognition and sorting decisions for over 120,000 grains per second, ensuring high throughput without missing any defects.

2. Robust Durability and Stability Assurance

• Heavy-Duty Industrial Design: The body uses thickened steel plates and a reinforced structure to withstand harsh production environments with high dust and continuous operation, ensuring long-term stable performance.

• Premium Core Components: Key optical components, pneumatic ejection valves, and control systems utilize internationally renowned brands, offering long lifespan, high reliability, and low maintenance costs.

• Efficient Dust Prevention: Built-in multi-stage air filtration and positive pressure dust-proof systems effectively protect optical components from dust contamination, ensuring consistent imaging clarity.

3. Intelligence and Ease of Use

• One-Touch Intelligent Operation: A large-size touchscreen with a graphical interface allows for simple and intuitive parameter presets and recalls. Changing materials for production requires no complex adjustments.

• Data Management: Displays and records key production data such as output, good product rate, and rejection rate in real-time. Supports report export, providing a basis for production management and quality traceability.

• Modular Maintenance Design: Major functional modules support quick disassembly and assembly, facilitating cleaning, maintenance, and part replacement, minimizing downtime.

4. High Efficiency and Low Loss

• Precise Ejection Technology: Utilizes high-frequency solenoid valves and airflow control algorithms to achieve millisecond-level precise ejection. It efficiently removes impurities while significantly reducing the carry-over of good product, minimizing waste.

• Energy-Efficient Design: Optimized air circuit and overall energy consumption provide excellent energy consumption per unit output, reducing long-term operational costs.

Detailed Technical Specifications

Sorting Results and Application Scenarios

Before-and-After Sorting Illustration:
(Illustration: Left side shows mixed raw material containing yellow/black grains, moldy grains, stones, foreign grains; Right side shows purified, uniform, consistent high-quality grains after sorting.)

Types of Impurities Efficiently Removed:

• Discolored/Deteriorated Grains: Yellow kernels, black grains, fusarium-damaged grains, moldy grains.

• Physical Impurities: Stones, glass, clods, metal, plastic fragments.

• Biologically Damaged Grains: Insect-damaged grains, insect bodies, rodent excrement.

• Vegetative Impurities: Foreign grain types, weed seeds, husks, straw.

• Unsound Kernels: Broken kernels, immature grains, sprouted grains.

Core Application Scenarios:

• Grain Storage & Procurement Enterprises: Quality grading and impurity removal before storage.

• Grain Processing Mills: Raw material cleaning before milling, rice production, or flaking.

• Feed Production Plants: Improving raw material quality and ensuring feed safety.

• Brewing and Food Industries: Providing high-quality raw materials for premium alcoholic beverages, cereals, and grain flours.

• Seed Processing: Improving seed purity and germination rate.

Our Service and Commitment

• Free Trial Analysis: Send us your grain samples, and we will provide a professional laboratory-grade sorting test report.

• Customized Solutions: Offer optimized equipment configuration and layout plans based on your capacity, factory space, and grain varieties.

• Turnkey Project Service: Comprehensive service covering installation, commissioning, operator training, and production support.

• Full-Spectrum After-Sales Support: Provide timely spare parts supply, remote technical support, and regular equipment health checks.

Purifying Every Grain with Technology, Protecting Every Harvest with Professionalism.

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