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Plastic Sorting Machine
  • Overview
  • Parameter Specifications
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Product Overview

The Plastic Color Sorter is specially designed for the recycled plastics industry. Utilizing advanced optical recognition technology, it can quickly and accurately sort plastic flakes by color, material type, and variety. This equipment effectively separates off-color materials, impurities, and different plastic materials from mixed plastics, significantly improving the purity and economic value of recycled plastics. It is a revolutionary piece of equipment for the plastic recycling sector.

Core Value: Increases sorting accuracy, reduces labor costs, enhances product value, promotes resource circulation

Technical Highlights

1. Multi-Spectral Intelligent Recognition System

  • High-Definition CCD & Near-Infrared (NIR) Fusion Technology: Not only identifies color differences but also accurately distinguishes between different plastic materials like PET, PE, PP, PVC, ABS through spectral analysis.
  • Deep Learning Algorithm: Built-in database for various plastic materials, automatically learns and optimizes sorting parameters.
  • High-Speed Processing Capacity: Capable of processing over 50,000 plastic fragments per second with extremely high efficiency.

2. High-Precision Sorting Capability

  • Color Sorting: Can differentiate more than 20 color variations.
  • Material Sorting: Accurately distinguishes between different types of plastic materials.
  • Impurity Removal: Effectively removes non-plastic impurities such as metal, rubber, wood, and paper.

3. Rugged and Durable Design

  • Anti-Corrosion Coating: All contact parts use wear-resistant and anti-corrosion materials.
  • Modular Structure: Facilitates easy maintenance and cleaning.
  • 24/7 Operation: Suitable for continuous production environments.

Technical Specifications

Item Specification / Description
Processing Capacity 1-5 tons/hour (depending on material type and purity)
Sorting Accuracy >99% (color sorting), >95% (material sorting)
Recognition Speed Up to 50,000 times/second
Recognizable Colors More than 20 colors
Recognizable Materials PET, PE, PP, PVC, PS, ABS, etc.
Minimum Recognizable Size Fragments 2mm and above
Power Requirement 380V/50Hz
Air Source Pressure 0.6-0.8MPa
Total Machine Power 4-10kW

Applicable Materials

Plastic Bottle Flake Sorting

  • Separation of clear PET and colored PET
  • Separation of bottle caps (PE/PP) and bottle bodies (PET)
  • Removal of labels, cap rings, and other impurities

Appliance Dismantling Plastics

  • Sorting of mixed plastics like ABS, PS, PP
  • Separation of plastics by different colors

Film Plastic Sorting

  • Separation of PE film and PP film
  • Separation of colored film and clear film

Engineering Plastic Recycling

  • Sorting of engineering plastics like PA, PC, POM
  • Separation of reinforced plastics from standard plastics

Workflow

  1. Uniform Feeding → Plastic flakes are evenly distributed via a vibrating feeder.
  2. High-Speed Scanning → Multi-spectral sensors scan and analyze each plastic fragment.
  3. Intelligent Recognition → The system determines the color and material type of the plastic.
  4. Precise Ejection → High-pressure ejectors blow target plastics into corresponding collection chutes.
  5. Graded Collection → Plastics of different colors/materials are collected separately.

Sorting Effect Comparison

Typical Sorting Results:

  • PET bottle flake purity can reach over 99.5%
  • Color sorting accuracy >99%
  • Material sorting accuracy >95%

Customer Value

Economic Benefits

  • Increases selling price of recycled plastics by 20%-50%
  • Reduces manual sorting costs by over 70%
  • Improves production efficiency by 300%-500%

Quality Improvement

  • Enhances product consistency
  • Meets quality requirements of high-end customers
  • Strengthens market competitiveness

Environmental Benefits

  • Promotes circular use of plastic resources
  • Reduces plastic pollution
  • Supports sustainable development

Service & Support

  • Free Sample Testing: Provides laboratory sorting test services.
  • Customized Solutions: Develops sorting plans based on customer needs.
  • Installation & Training: Professional engineers provide on-site installation and commissioning.
  • After-Sales Service: 24-month warranty, lifelong technical support.
  • Spare Parts Supply: Quick supply of genuine spare parts.

Applicable Industries

  • Plastic recycling and processing enterprises
  • Waste appliance dismantling companies
  • Plastic bottle recycling and processing plants
  • Plastic modification and pelletizing enterprises
  • Renewable resource recycling stations
  • Environmental technology companies

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